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  Competitive Comparison


How does the Millermatic® 251 stack up to the competition?
Comparisons New Millermatic® 251 Lincoln Power MIG 255 Esab Migmaster 250
Rating 200 A at 28 V, 60%
250 A at 28 V, 40%
Tested at 104 °F (40°C)
200 A at 28 V, 60%
250 A at 26 V, 40%
250 A at 27 V, 50%
225 A at 29 V, 60%
MIG Welding Thickness Capabilities 22 gauge up to 1/2 inch in a single pass. 22 gauge up to 5/16 inch in a single pass. 24 gauge up to 1/4+ inch in a single pass.
Patented, Non-Linear Wire Feed Speed Yes - wider "sweet spot" on low end makes it even easier to set No No
Patent-pending Active Arc Stabilzer™ Yes - provides superior starts and an excellent arc throughout the range. No No
Arc Starts Excellent! Statistically measured the most consistant starts in this class. Good Average
Out-of-Position Welding Performance Exceptional Fair, mushy arc causes frequent arc outages. Poor
Adjustable Run-In Easy to adjust for both the MIG and spool gun, precise setting for the operator. Only high or low run-in selection. No
Gun-On-Demand™ Yes - easily change from MIG to spool gun by simply pulling either trigger. No. Switch in wire compartment must be toggled every time you change guns. No
Aluminum Welding Performance Exceptional Arc flares at start, inconsistent wire feed from spool gun. Info. not available
Spool Gun Connection for Aluminum Welding Yes - direct connection supplied for Spoolmatic 30A. No - module purchase and installation required. No - module purchase and installation required.
Meters Yes - presettable, 5 sec. hold on settings and Help message. Also displays spool gun settings. Yes - presettable and 5 sec. hold. WFS meter does not work when spool gun is used. No
Consumable Compartment Yes - easy to access and removable. Non-removable compartment, difficult to access small consumables. No
Fan-on-Demand™ Yes - fan runs only when needed. Reduces dust and dirt in machine. Fan-as-needed - fan runs approx. 6 min. every time you pull the trigger. Thermostat-controlled - fan runs when unit is turned on.
Built-in Dual Gun and Cable Holder Yes No No
Reversible Dual-Grooved Drive Rolls Yes No Yes
Tool-Less Quick Change Drive Rolls Yes No, must be pried off. No

* Specifications for competitive equipment taken from manufacturer's product literature and/or product labels.


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